Ship Stability, Theory and Practice  ·  Volume Three  ·  Chapter 12

Stability Casualties and Lessons Learned

None of them was lost because the mathematics was wrong

Eleven chapters of arithmetic, and all of it correct. Every ship in this chapter had the same arithmetic aboard, and in most cases an approved loading instrument to do it with.

12.1 What this chapter is and is not

The casualties named here are matters of public record and of formal investigation. Those investigations were conducted by people with access to the wreck, the survivors, the loading computers and the company files, and this chapter neither adds to their findings nor questions them. Anyone who wants to know what happened to a particular ship should read the report, not this book.

What it does is take the mechanism of each casualty, the piece of physics that actually did the work, and run it on MV Ninja, whose every figure the reader now knows. That turns a paragraph in a report into a number you can feel the size of.

It should be said plainly that people died in most of these casualties, and in two of them in their hundreds. The arithmetic below is an exercise on a fictitious ship, but the mechanisms are not.

What the casualties have in commonnot one of them sank because the mathematics was wrongnone of the investigations found the stability information at faultthe theory and the approved booklet were not what was wrongthe officers could work the sumsand in most cases an approved loading instrument as wellwhat failed was the input, not the methoda weight nobody weighed, a tank nobody sounded, a cargo nobody testedor the ship met the criteria and the criteria were not enougha minimum is a floor, not a guarantee, and the sea does not read themthis chapter does not add to any formal investigation, and does not try toit takes the mechanism of each casualty and works it on MV Ninja, whose every figurethe reader already knows, so that the numbers mean something
Figure 12.1   What the casualties have in common, and what this chapter does about it.

12.2 Mechanism one: water on a deck

The loss of the Herald of Free Enterprise off Zeebrugge on 6 March 1987, with 193 dead, was investigated by a formal inquiry under Mr Justice Sheen. The ship sailed with her bow doors open, trimmed by the head, and water came over the bow sill on to the vehicle deck as she gathered speed. The quantity of water that took her stability was, by the standards of a ship of her size, small.

Suppose water ponds on a clear run of MV Ninja’s deck, right across her breadth of 24.20 m, to a depth of only 50 millimetres.

Laboratory 1  ·  the pond CHANGE THE AREA, THEN CHANGE THE DEPTH
length of the pond, m56
breadth of the pond, m24.2
depth of the water, mm50
volume
—
weight
—
rise in G
—
free surface
—
GM
—
angle of loll
—
—
length of the pond, mvolume m3weight trise in G, mfree surface correction, mGM, mangle of loll
1012.112.40.0020.3971.818—
2024.224.80.0040.7941.418—
3036.337.20.0071.1911.020—
4048.449.60.0091.5870.621—
5060.562.00.0111.9830.223—
6072.674.40.0132.379-0.17514.4 deg
8096.899.20.0183.170-0.96931.2 deg
100121.0124.00.0223.959-1.76339.3 deg

Her metacentric height reaches zero when the pond is 55.6 m long: 67.3 cubic metres of water, 69 tonnes, on a ship of 30 456. Her own cargo weighs about three hundred and sixty times as much.

And now the part that matters most. Make the same pond ten times deeper, half a metre instead of fifty millimetres. The weight goes from 69 tonnes to 690. The free surface correction goes from 2.205 m to 2.161. It has hardly moved.

the moment of inertia of a free surface does not depend on how deep the water is
depth adds weight; area destroys stability

To lose the same 2.205 m by stowing cargo high instead you would have to move about 11 800 tonnes from the holds to the deck: 171 times the weight of the water. This is why the vehicle deck of a ro ro ship is the most dangerous compartment afloat.

Mechanism one: water on a decka pond across her full breadth, only 50 millimetres deep-2-1+0+1+2metacentric height, m0255075100length of the pond, metresthe least the criteria allow her55.6 m of deck, 69 tonnes of wateronly 50 mm deep, all the way along69 tonnes of water, 50 mm deep, takes her whole metacentric height awaymake it ten times deeper and the weight goes to 690 tonnes, but the free surface hardly moves: 2.205 m to 2.161depth adds weight. Area destroys stability. The two have almost nothing to do with each other
Figure 12.2   Sixty-nine tonnes of water, fifty millimetres deep, and her whole metacentric height.

12.3 Mechanism two: a cargo that becomes a liquid

On 2 January 2015 the bulk carrier Bulk Jupiter sank off Vietnam with the loss of eighteen of her nineteen crew. She was carrying bauxite, and the flag State investigation concluded that liquefaction of that cargo was the most probable cause. The casualty led directly to new warnings about bauxite and to a wider re examination of Group A cargoes under the IMSBC Code.

A cargo that liquefies stops being a solid and starts being a liquid with a free surface, and the free surface of a bulk carrier hold is the full breadth of the ship.

Laboratory 2  ·  which holds have gone? AND HOW FAR ACROSS THE HOLD THE LIQUID REACHES
how far across the hold the liquid reaches, per cent100
holds gone
—
total moment of inertia
—
free surface
—
GM
—
angle of loll
—
per cent of her GM
—
—
holds liquefiedwhich onesfree surface correction, mmetacentric height, m
1No.30.9151.302
2No.3, No.21.8340.383
3No.3, No.2, No.42.734-0.517
4No.3, No.2, No.4, No.13.421-1.204
5No.3, No.2, No.4, No.1, No.54.171-1.954

One hold costs her 0.915 m, which is 41 per cent of her metacentric height (the liquid taken at the density of sea water, 1.025 t per cubic metre, so that the figure can be set beside the water on deck above; at the cargo’s own density of 0.769 it would be 0.687 m). Three holds take her metacentric height negative: she takes up an angle of loll, and the liquid running to the low side adds a heeling moment to it.

And here is the thing that makes it so dangerous

None of those figures depends on how much of the cargo has liquefied. A layer a hundred millimetres deep across the full breadth of the hold produces the same moment of inertia as a layer two metres deep, because the moment of inertia of a free surface depends on the shape of the surface and nothing else. A draught survey would show nothing. The cargo would look exactly as it did when it was loaded. The ship would simply become, over a few hours, a different ship.

That is why the IMSBC Code attacks the problem at the only point where it can be attacked: the moisture content before loading, the transportable moisture limit, and the can test on the quay. By the time it is a stability problem it is no longer a problem that stability can solve.

Mechanism two: a cargo that becomes a liquidhow far across the hold it reaches is the only thing that mattersthe liquefied layercargo still solidthe free surface is as wide as the hold, whatever the depth-2-1+0+1+2GM, m1.3010.382-0.523-1.204-1.955holds liquefiedwhat it does to herone hold costs her 0.915 m, which is 41 per cent of her metacentric height3 holds take her metacentric height negative, and she lollsnone of it depends on how much of the cargo has liquefied, only on how far across the hold it reachesthe moment of inertia goes as the cube of the breadth, and a bulk carrier hold is the full breadth of the shipthis is why the IMSBC Code cares about moisture content and not about stability calculations
Figure 12.3   A liquefied layer, and what it does to a ship whose holds are the full breadth.

12.4 Mechanism three: the margin, not the error

On 3 January 2015 the car carrier Höegh Osaka developed a severe starboard list as she turned round the West Bramble buoy after leaving Southampton; with the list beyond 40 degrees she lost steerage and propulsion and drifted aground on the Bramble Bank, which stopped the list increasing. Nobody died. The MAIB (Report 6/2016) found that the ballast quantities assumed on board bore no resemblance to the actual tank levels (a difference of 635 t); that most of the cargo weights supplied to the ship were estimates rather than measured values (265 t); that the loading computer’s facility for entering cargo vertical centres of gravity above the deck had never been used; and, the finding that matters most, that no departure stability calculation had been carried out after loading and before she sailed. The pre-stowage calculation had indicated a GM of 1.46 m against a required 1.34 m; the MAIB could not fix the departure GM exactly, and its modelling of the turn found about 0.7 m plausible.

believed GMrequired GMmarginthe error
the car carrier, as found1.46 m1.34 m0.12 m0.76 m
MV Ninja, loaded departure2.217 m0.688 m1.529 m—

Her margin was 0.12 of a metre and her error was 0.76: 6.3 times the margin. MV Ninja’s margin is 1.529 m. The same error would leave her at 1.457, still +0.769 m clear. To put her on the line would take an error of 1.529 m, 69 per cent of her metacentric height.

error in KG, mKG becomesGM becomesinside her maximum KG?
0.2508.3631.967yes
0.5008.6131.717yes
0.7508.8631.467yes
1.0009.1131.217yes
1.2509.3630.967yes
1.5009.6130.717yes
1.5299.6420.688on the limit
1.7509.8630.467no
2.00010.1130.217no

Which is exactly the wrong lesson to draw

It would be easy to conclude that a bulk carrier is safe from this and a car carrier is not. The right conclusion is narrower: the margin decides, and a ship operating on a margin of a tenth of a metre cannot afford any error at all. Which ship that is depends on the trade, the cargo and the day. MV Ninja with two holds part filled with grain in Chapter 3 had far less margin than MV Ninja carrying a homogeneous bulk cargo, and the seven tier container stow of Chapter 2 had under six centimetres of KG in hand and none at all on the weather criterion.

And the practical finding stands whatever the ship: nobody had calculated the departure condition. The margin cannot decide anything if it has not been worked out.

Mechanism three: the margin, not the errorwhat an error in the departure condition actually costsA CAR CARRIER, AS THE INVESTIGATION FOUND HERbelieved 1.46 mrequired 1.34actual 0.70margin 0.12the error was 0.76 m, 6.3 times the marginMV NINJA, LOADED DEPARTUREbelieved 2.22 mrequired 0.69margin 1.53an error of 0.76 m would still leave her +0.77 m clearthe same error, on two ships, with completely different consequencesit would take an error of 1.529 m, 69 per cent of her metacentric height, to put MV Ninja on the limitthe margin is what decides, and a ship with a small margin cannot afford any error at allwhich is why the finding that mattered was that no departure calculation had been done
Figure 12.4   The same error, two ships, and why only the margin matters.

12.5 Mechanism four: progressive flooding forward

The ore-bulk-oil carrier Derbyshire was lost with all 44 on board on 9 September 1980, in a typhoon south of Japan. The wreck was not found until 1994, and the reopened formal investigation reported in 2000. The sequence it described begins at the bow: water in the forward spaces, the ship trimming by the head, the No.1 hold hatch cover then working in seas it was never designed to meet, and progressive flooding from there.

floodedmean mfwd maft mtrim mGM mfreeboard fwd m
nothing: intact9.6009.6009.6000.002.217+3.900
fore peak only, permeability 0.95 (added weight)9.85010.6529.096+1.562.233+2.848
No.1 hold only, permeability 0.60 (lost buoyancy, Chapter 5)10.29912.8048.266+4.542.175+0.696
No.1 hold only, permeability 0.9010.69915.5517.086+8.462.172-2.051
No.1 and No.2 holds, permeability 0.6011.29417.5456.861+10.682.099-4.045

Look at the No.1 hold row (the fore peak is worked as an added weight from the Appendix A tank data; the hold cases use the lost buoyancy method and the illustrative hold boxes of Chapter 5, and the last two rows run beyond the hydrostatic table and are indications only). Her metacentric height is 2.175 m against 2.217 intact: for practical purposes, unchanged. She is not unstable, she is not listing, and if you asked the loading instrument whether she was stable it would say yes.

What has changed is that her forward freeboard has gone from 3.900 m to 0.696. The deck at the forward end of the No.2 hatch, which was 3.9 m above the sea, is now 1.6 m above it, and the hatch cover is taking the weight of every sea that comes aboard. Once it goes, the last rows of that table apply, and the classical trim calculation has stopped describing anything real.

That is the whole argument for SOLAS chapter XII regulation 12. There is no stability symptom to notice. There is no list. Water level detectors exist because nothing else in the ship will tell anybody in time.

Mechanism four: progressive flooding forwardthe bow goes down, and the next hatch is in the seaintact, loaded to her marks9.600 m forward9.600 m aftfreeboard forward +3.900 m, GM 2.217 mfore peak flooded10.652 m forward9.096 m aftfreeboard forward +2.848 m, GM 2.233 mNo.1 hold flooded12.804 m forward8.266 m aftfreeboard forward +0.696 m, GM 2.175 mwith No.1 hold flooded her metacentric height is 2.175 m against 2.217 intacther stability is almost untouched. That is not the danger and never wasthe danger is that the deck at the forward end of No.2 hatch is 1.6 m above the sea instead of 3.9, and the hatch is working in itonce that one goes the bow is metres under and the classical calculation has stopped describing anything
Figure 12.5   Her stability barely moves. Her forward freeboard does all the work.

12.6 Mechanism five: compliant is not the same as safe

This one needs no casualty at all. Chapter 2 stacked seven tiers of empty containers on the hatch covers and found a condition that was inside the maximum KG table and passed the general criteria, but failed the severe wind and rolling criterion on the steady angle of heel, 17.25 degrees against a limit of 16; pressing up the No.1 double bottom pair, 792 tonnes, brought it back to 13.43 degrees. Chapter 3 found two holds part filled with grain whose heeling angle came out at 14.38 degrees against a limit of 12.00.

Both were refused, and rightly. But consider the ship that comes out at fifteen point nine degrees instead of seventeen point two five. She sails. She is compliant. She is not, in any physical sense, safer than the one that was refused: the difference between them is smaller than the error in anybody’s estimate of the wind: a ten per cent error in the wind lever moves the steady angle of the seven tier condition by nearly a degree either way, to 16.36 or 18.09 degrees. She is simply on the other side of a line that had to be drawn somewhere.

A criterion is a floor below which a ship may not go. It is not a level at which she is safe. Every ship in this chapter had been approved to the stability criteria of her day, and the criteria were not what failed.

Mechanism five: compliant is not the same as safetwo of this volume’s own examples, measured against their limitsCHAPTER 2, SEVEN TIERS OF CONTAINERSlimit 16.0017.25 degreesthe steady wind heel against the weather criterionover by 1.25CHAPTER 3, TWO SLACK HOLDSlimit 12.0014.38 degreesthe grain heeling angle against the Grain Codeover by 2.38the seven tier stow failed by a degree and a quarter, and 792 tonnes of ballast cured itbut the ship on the right side of that line by a tenth of a degree is not safer than the ship on the wrong side by a tenthshe is only compliant. A criterion is a floor below which a ship may not go, not a level at which she is safeevery ship in this chapter had been approved to the criteria of her day
Figure 12.6   Two of this volume’s own examples, against their limits.

12.7 What they have in common

mechanismwhat the calculation would have saidwhat actually failed
water on a decknothing: it was not askeda door, and the assumption that it was shut
a cargo that liquefiesthe departure condition was correctthe moisture content, tested on the quay or not at all
the departure conditionit was never worked outthe weights and the soundings that go into it
progressive floodingstability is fine, and it wasa freeboard, and a hatch cover meeting seas it was not built for
compliant but not safethe ship meets the criteriathe belief that meeting them was the question

Not one of those rows is a failure of stability theory. Four of the five are failures of input, and the fifth is a failure of interpretation. That is not a comforting conclusion, because input and interpretation are precisely the parts no software will ever do for you.

12.8 The four questions

Before she sails

  • Do I know the weights, or was I told them? A tally is not a weighing. A sounding is not an estimate. A declared stowage factor is a document, not a measurement.
  • Do I know where the free surfaces are? Including the ones that are not in any tank: water on a deck, water in a hold, a cargo that has become a liquid.
  • How much margin have I got, and over what? Not the metacentric height. The distance between it and the least the criteria allow her, and between her forward freeboard and the sea.
  • If she lists, do I know why? And will I find out before I correct it.

None of the four is a calculation. All four are things that have to be true before the calculation is worth doing, and all four are the responsibility of somebody standing on the ship rather than sitting in front of a screen.

The four questionseverything in this volume reduces to asking them before you sail1Do I know the weights, or was I told them?a tally is not a weighing, and a sounding is not an estimate2Do I know where the free surfaces are?including the ones that are not in any tank: a deck, a hold, a cargo3How much margin have I got, and over what?not the number, the distance between the number and the limit4If she lists, do I know why?and will I find out before I correct itnone of the four is a calculationthey are what you have to know before a calculation means anything
Figure 12.7   The four questions.

Test yourself

Questions

  1. Explain why the free surface effect of water on a deck does not depend on the depth of the water, and state what it does depend on.
  2. Water lies 50 mm deep across the full 24.20 m breadth of a deck over a length of 50 m on a ship of 30 456 t displacement. Calculate the free surface correction and comment on the weight of water involved.
  3. Explain, in terms of free surface, what happens to a bulk carrier when a Group A cargo liquefies, and why a draught survey would not reveal it.
  4. Explain why the IMSBC Code attacks cargo liquefaction through moisture content rather than through stability criteria.
  5. Distinguish between an error in a ship’s departure condition and her margin of stability, and explain which of the two decides whether the error matters.
  6. A ship’s pre departure estimate gives a metacentric height of 1.46 m against a requirement of 1.34 m. State what margin that represents and what error would be needed to make her non compliant.
  7. Describe the progressive flooding sequence that begins with water in the forward spaces of a bulk carrier, and explain why the ship’s stability gives no warning of it.
  8. Explain the purpose of SOLAS chapter XII regulation 12 by reference to the flooding of a forward hold, and state why a clinometer would not serve instead.
  9. Explain the difference between a ship that is compliant and a ship that is safe, with reference to a criterion of your choice.
  10. State the four questions of section 12.8 and explain, for each, why it cannot be answered by a loading instrument.

Looking ahead

Twelve chapters have computed everything by hand, and every figure has been checked against a second route to the same answer. Chapter 13 does the obvious next thing: it writes the software. The hydrostatics, the cross curves, the intact criteria, the damage cases and the longitudinal strength, in code, for MV Ninja. And then, which is the part that matters, it tries to break it, because a stability instrument that nobody has tried to break is one nobody should trust. Every ship in this chapter had software that worked perfectly on the numbers it was given.

From the casualties to the computerwhat Chapter 13 buildsTwelve chapters have computed everything by handand every figure has been checked against another route to the same answerChapter 13 writes the softwarethe hydrostatics, the cross curves, the criteria and the strength, in codeand then tries to break itbecause an instrument nobody has tried to break is one nobody should trustthe ships in this chapter all had software that worked perfectlyon the numbers it was given
Figure 12.8   From the casualties to the computer.